Mudshields, footwells, inner wings

On cleaning up the inner wings I noticed that on the driver’s side, where it bolts to the mudshield, the aluminium had corroded well beyond the size of any penny washer. So I cut out a couple of shapes and pop-riveted them in place: Another rub down and a coat of etch primer. Also, after…

Improving the Hofner HCT Club guitar

A good friend of mine owns a couple of vintage Hofner Club guitars from the late fifties and early sixties and from time to time I get to have a go on them. On picking the first one up I instantly fell in love with it. It’s not just the history of them, or the…

Sump cleanout

On draining the last of the oil after removing the turbo oil lines I noticed the presence of water in the sump. This wasn’t through running, thankfully, simply after standing for a while. On further investigation I found that water had got in through holes in the dish of the ‘deluxe’ bonnet and had run…

Front panel removal

Oh dear, what a long gap between posts, sorry to my followers. I’ve not had a brilliant year so far what with health issues and work getting in the way of everything, and any precious spare time seems to be spent wrestling with hedges or up in the loft sorting out crumbling-house issues. Never mind,…

Instruments and panel refurbishment

I’ll start with a quote from a previous post: “…a couple of hours will have this looking reasonable again in my next session…” As I’d replaced quite a few wires that terminate behind the dash it was time to tidy them so I could screw it back into place before moving on to fitting the exhaust. As…

Exhaust Manifold 200di

I fitted this in July but just realised I didn’t write it up then. As part of my experiment in running the vehicle without turbo it was necessary to fit an exhaust manifold using the ‘Glencoyne’ method. The aim was to fit the only manifold I could get hold of (part number ERC9688) which is normally fitted to…